Specially designed for joining patterned conveyor belts (e.g., cross-lattice, herringbone, diamond grooves) during hot vulcanization or cold bonding. The silicone mold ensures the original texture is preserved at the splice area, avoiding distortion or flattening caused by rigid molds.
Specially designed for joining patterned conveyor belts (e.g., cross-lattice, herringbone, diamond grooves) during hot vulcanization or cold bonding. The silicone mold ensures the original texture is preserved at the splice area, avoiding distortion or flattening caused by rigid molds.
Precision Texture Replication
Soft yet heat-resistant silicone (150°C–200°C) conforms perfectly to the belt’s grooves, maintaining the cross-lattice pattern after splicing.
Non-stick surface prevents adhesive buildup.
High Pressure Resistance
Reinforced with fiberglass/metal inserts to withstand vulcanizer pressure (typically 0.8–1.2 MPa) without deforming the pattern.
Fast & Efficient Curing
Compatible with PU/PVC adhesives and both hot vulcanization dan cold bonding processes.
Durable & Reusable
Reusable 200–500 cycles (depending on conditions), reducing long-term costs.
Belt Preparation
Step-lap the belt ends, clean, and apply splicing cement (e.g., RMA adhesive).
Mold Alignment
Align the silicone mold with the cross-pattern and clamp in place.
Vulcanization/Curing
Pressurize (0.8–1.2 MPa) and heat (140°C–160°C) for 10–30 minutes.
Cooling & Demolding
Cool gradually, then remove the mold to reveal a seamless, pattern-matched joint.
| Ciri | Acuan silikon | Metal/Rigid Mold |
|---|---|---|
| Pattern Integrity | Preserves intricate textures | May flatten grooves |
| Versatility | Fits complex patterns (cross, herringbone) | Limited to flat/simple belts |
| Efficiency | Easy demolding, less downtime | Prone to adhesive sticking |
Mining, food processing, logistics (patterned PVC/PU belts).
Anti-slip conveyors requiring texture continuity at joints.
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Pengeluaran dan kapal yang cekap dalam masa 15 hari di yang terpantas.
Umumnya 10-15 hari, jika musim puncak, kira-kira 15-20 hari Safter menerima deposit
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